- Protection for delicate electronics. Dow SYLGARD 527 Silicone Dielectric Gel is a two-part silicone gel used for encapsulating, potting, and sealing electronic devices. It provides flexibility, good flow, and low viscosity at a 1:1 mix ratio, allowing it to flow readily under and around components to protect delicate PCB system assemblies.
- Gel characteristics. Gels are a special class of encapsulant that cure to an extremely soft material. SYLGARD 527 is a low-viscosity, very soft gel suitable for delicate components; it retains much of the stress relief and self-healing character of a liquid while providing the dimensional stability of an elastomer. This makes it well suited to isolating circuits from moisture and other contaminants and providing electrical insulation for high voltages.
- Processing flexibility. As a two-part gel, it offers processing flexibility with the option of room-temperature cure without ovens, or heat-accelerated cure when faster processing is needed. Its self-healing quality means the cured gel can reflow around probes or leads and reseal, which is valuable in serviceable or test-point assemblies.
- Electrical performance. Dow's technical data lists dielectric properties supporting its insulating role, including a dielectric constant of about 2.85 at 100 kHz and high volume resistivity on the order of 10^15 ohm-cm. These properties underline its use as a dielectric gel for sensitive, high-voltage, and delicate electronic assemblies. Consult the datasheet for the full property set.
Recommended For
- Encapsulating, potting, and sealing electronic devices
- Protecting delicate PCB system assemblies
- Isolating circuits from moisture and contaminants
- Electrical insulation for high voltages
- Serviceable assemblies benefiting from a self-healing gel
Available Variants
- 527 SIL DIELECT GEL .9KG — 0.9 kg kit
- 527 SIL DIELECT GEL 7.2KG — 7.2 kg kit
- 527 SIL DIELECT GEL 36.3KG — 36.3 kg kit
- All three variants are the same clear SYLGARD 527 two-part dielectric gel and differ only in kit size, from the 0.9 kg kit for small-scale or prototype work up to the 36.3 kg kit for higher-volume production potting.
Product Details
- Product type: Two-part silicone dielectric gel
- Color: Clear
- Mix ratio: 1:1
- Viscosity: Low viscosity; very soft when cured
- Cure: Room temperature or heat-accelerated
- Dielectric constant: ~2.85 at 100 kHz
- Volume resistivity: ~2.75 x 10^15 ohm-cm
- Container sizes: 0.9 kg, 7.2 kg, and 36.3 kg kits
Primary Industries
- Electronics and PCB manufacturing
- Automotive electronics
- Telecommunications
- High-voltage and power electronics
Standards and Certifications
- None specified by source



